Super Short Make Ready

The packaging printing industry is experiencing greater diversification, with a trend toward shorter print runs. Print businesses are looking for ways to meet customer demands for quick, small batch production. You can count on Komori to keep you ahead of the competition by significantly accelerating job changeovers. 

With Super Short Make Ready you will radically speed up changeover times, reduce waste paper and board by 50%, and decrease the amount of make ready sheets used when printing with special colours,  

All thanks to the following mutually reinforcing innovations: 

  • The time needed for ink removal and duct cleaning during the ink change process will be reduced by a replaceable ink fountain film. Drastically dropping colour change time from around 7 to only 2,5 minutes per unit.  
  • On top of this asynchronous automatic plate changing <AAPC> with Parallel Control will improve the speed of plate changing, while simultaneously washing blankets. 
  • The ink rollers are driven independently which allows the switching process to proceed in parallel. During automatic ink roller washing the resin coater plates are replaced simultaneously by the operator. Both blanket washing and plate changing are completed within two minutes. 
  • Additionally, pre-inking plus will recognize prior used special ink colors, decreasing the amount of test prints by 50%. 

These features combined reduce job changeovers by approximately 4.5 minutes. So choose Komori’s Super Short Make Ready, and experience how less time leads to increased production.

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