EXCLUSIVE RELEASE. MAXIMUM PRODUCTIVITY. IDEAL FOR RADIN PRINT Ltd., Zagreb.

Dear Mr. Pušec

In January 2021, Europe’s first Komori System G38 has successfully been installed in the Czech Republic. The game-changing System G38 immediately showed its strength and competitive advantage with an impressive average production of 11,000,000 folded sheets per month in a live production environment.  

With the incredible production results and high demand in the market for this webfed press, we want to inform Radin Print as our close business partner about this unique machine and its capabilities. 

Do not mis this opportunity to stay ahead of the competition, schedule an appointment today.

Unbeatable magazine production

29.000 iph, real KP-Connect Data

The introduction of sheetfed technology into the design of the Webfed G38 has reduced equipment boundaries, making webfed presses superior in magazine and catalogue production. Equipped with the Komori CF/38SIII Combination folder, the G38 realizes over 1.000 jobs per month with ease.

Stay ahead of the Energy crisis 

No gass dryer, reduced energy

The energy crisis currently impacting a raft of industries could result in price surcharges for customers of energy-intensive print operations such as heatset web offset, where firms also need to use gas to run their dryers. The System G38 does not require any gas-power dryer, the ink dryes solely by the energy efficient H-UV lamps. Resulting in efficient transformation of energy and lower gas consumption. With increasing environmental awareness from various stakeholders and legislation from authorities our H-UV lamp system provides an excellent sustainable solution.     

Komori System G38 at Triangl Print

G38 in action, first Installation in Europe 

Prague based Triangl Print, specialized in sheetfed printing has a long history in producing. With a strategically located facility, Triangl Print has exceptional distribution and flexibility capabilities. An unobstructed vision and focus on highly efficient production methodologies have led to the investment of the game-changing technology, the Komori G38 webfed press. Chairman of Triangl Print, Petr Kotýnek, has successfully realised a new worldwide benchmark for efficiency and the operating of sheetfed machines, reaching heights of 86,000,000 printed sheets per year on a single machine.

The Komori G38 combines high productivity and quality, which leads to endless possibilities for printers, with combined technologies, brilliant reproducibility, accommodating customer quality and requirements are met with ease. Double-sided offset printing with automatic colour and register control, short makereadies and unmatched productivity gives the System G38 a unique strategic advantage. The LED drying significantly shortens the entire production process, as the time-consuming drying in the drying tunnel is eliminated. The advantages of this completely new generation press also include very short preparation times, accuracy and print quality like sheetfed offset presses.

Environmentally efficient

We believe that developing presses that help operators as well as the environment is our most vital mission. Our plant at Tsukuba is fully ISO 14001 and 9001 certified. Using solar-powered energy, environmental preservation has been carefully factored into the production and design of the System 38.

Automation features such as KHS-AI help reduce paper wastage and lower ink and solvent consumption, while high efficiency motors result in a lowered energy consumption. Enjoy easy, alcohol-free printing with Komorimatic.

Key G38 Highlights

  • Unbeatable magazine, brochure and catalogue production

  • Simplify your process and reduce your manpower

  • Sheetfed quality and operation, on a webfed press

  • Get a grip on your waste and rising energy costs

Webfed press for sheetfed printers

Footprint of the System G38

The System G38 has a comparable footprint with a conventional eight-colour perfector, and even considerable shorter if you will include a reel-sheeter.

With the innovative H-UV curing system, here is no requirement for a long gas-powered drying unit and reducing the overall footprint. 

Komori CF/38SIII Combination folder 

The CF-38S folder consists of a sectional drive single chopper fold assembly with a single delivery for all folded products producing at speeds up to 30,000 iph. features include:

  • Stock range: 40-130 gsm
  • Main products produced from one full web

 

  • Chrome plated RTF roller with hardened steel anvil for slitting or perforating.
  •  Automated product changeover operated from the folder console with all folder formats changes taking less than 5 minutes.
  • Former is inline design.

 

  • Triple cross perforation cylinders with both circumference and depth running position adjustment.  Air operated longitudinal timed perforator.
  • Automatic chopper phasing with Komori patented design front lays and chopper table.

System G38 + CF Folder: Configuration & Feature 

Komori CF/38SIII Combination folder 

The CF-38S folder consists of a sectional drive single chopper fold assembly with a single delivery for all folded products producing at speeds up to 30,000 iph. features include:

  • Stock range: 40-130 gsm
  •  Automated product changeover operated from the folder console with all folder formats changes taking less than 5 minutes.
  • Chrome plated RTF roller with hardened steel anvil for slitting or perforating.
  • Triple cross perforation cylinders with both circumference and depth running position adjustment. Air operated longitudinal timed perforator.
  • Automatic chopper phasing with Komori patented design front lays and chopper table.

The Ultimate Double-sided 38" Offset Printing Press

Komori relentlessly drives the evolution of print technology. Now in the pursuit of print perfection comes the ultimate printing press for production and management efficiency.

The 38" System G38 Double-sided Offset Printing Press features the H-UV curing system that enables high-quality printing on sheetfed presses, even on lower paper qualities.

A maximum printing speed of 30,000 sph yet a total length of just 20 meters. Reel-to-sheet printing means this press is ideal for short to medium runs.

System G38 + CF Folder

Short Makeready. High Print Quality. Unmatched Productivity.

The development concept of the System G38 is the combination of sheetfed print quality technologies and web offset productivity. A web press that can be handled like a sheetfed. Initial development aimed at solving the problems of web offset presses. Made a reality as a true state-of-the-art press ideal for next-generation market needs through the development of numerous new functions, devices and systems that automate printing processes.Ultimate short makeready performance with the AI-Link integrated control system, Full-APC fully automatic platechanger and the H-UV instant curing system. Job changeover is completed with automation of all processes from the end of one job to the start of the next by inputting to the Smart Sequence job reservation function.

  • Average make-ready time: 14 min  
  • Average start-up waste for register: 100 sheets

H-UV: No paper waving

 

Paper waving or “fluting” after heat-set web-fed offset printing is a well-known issue. In other words, a permanent wavy distortion of the paper web that accrues during the heat-set web offset printing process. There are several challenges in webfed printing. It is necessary to address the influence of the paper web transport velocity in the machine. Furthermore, the transport velocity reduces the stress stiffening of the web. The G38 is configured with the in-line H-UV curing system as standard equipment. H-UV realizes printing with

 

high-speed instant curing by the combination of Komori’s original H-UV lamp and K-Supply ink. The H-UV unit houses two H-UV lamps that cure the front and back sides instantly. The system combines high quality and reliability and offers economical, ecologically responsible performance. H-UV curing is the only solution to these wide range of printing issues. It ensures improved print quality because it is powderless and solves the problem of paper expansion and contraction because a hot-air dryer is not used.

What do the figures tell us?

Real Data by KP-Connect

Having a clear understanding of where issues exist is key to improving any print operation. KP-Connect enables you to access and share detailed press operating information 24/7 in a secure, cloud-based environment. KP-Connect uses the latest technology and connects print manufacturing processes to make them visible, providing useful insights. 

Average production data of G38 presses in operation displayed in KP-Connect. Achievable results' at your fingertips.

copy/day: NNN.NNN

copy/JOB: NN.NNN

JOB/day: NN

copy/hour : NN.NNN

Average Make ready time: NN min

Average start up waste: NNN sheets

*Contact your sales representative to get an in-depth view of our real KP-Connect production data for the G38.

Do not miss this opportunity! 

Real data show that the G38 is an absolute game-changer for magazine, catalogues and brochure productions. With an average production speed of 29.000 sph and an astonishing operation rate of 79%, this press provides a unique opportunity.  

"Success is where preparation and opportunity meet." Bobby Unser

When we combine all these useful features and functionalities, it’s safe to say that you will easily overcome future obstacles with our G38 in the fast-developing printing industry. Combine these facts and figures to make a considered decision let's schedule an appointment with one of our sales representatives today! 

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