A New Chapter in Print: Bootyman’s Smart Move Towards Growth & Efficiency
Interview with Gavin Green, Operations Director
At Bootyman Print & Packaging, it’s not just about ink on paper — it’s about legacy, innovation, and the unrelenting pursuit of excellence. Few people embody this better than Operations Director Gavin Green, who has climbed the ranks from the shop floor to the boardroom.
“I’ve worked in every department,” says Green. “Every day still brings new challenges, but that’s what keeps it exciting. We’re a fast-paced operation, and I love working closely with our long-standing clients to make miracles happen — especially when it comes to lead times.”
A Story of Growth and Adaptability
From its beginnings as a commercial printer, Bootyman has evolved into a major player in the packaging sector. With a strategic move into wet glue labels and then broader packaging applications, the company now offers a comprehensive portfolio — from litho and flexo labels to cartons and sleeves, with a strong focus on the food sector.
The recent partnership with sister company Oriel has taken Bootyman’s capabilities to the next level. “We’ve now moved into a 35,000 sq ft modern facility, and by joining forces with Oriel, renowned for their UV litho trade printing, we’ve significantly expanded our print and finishing options,” Green explains. “From FMCG to luxury drinks and cosmetics, we now cover the full spectrum.”
This collaboration has also been key in overcoming challenges that come with fast-changing market demands. By pooling expertise, equipment, and infrastructure, the companies have created a future-proof setup that allows them to adapt with speed and precision.
End-to-End Solutions with Speed and Quality
What sets Bootyman apart isn’t just its equipment or facilities — it’s the culture. Both Bootyman and Oriel are AA-grade BRCGS audited, reflecting their shared commitment to quality. The companies offer conventional and UV litho printing, in-house foiling, die cutting, gluing, and flexo reel printing.
“Our speed to market is undoubtedly one of our greatest strengths,” says Green. “We know how to handle the demands of the fast-moving retail food market, and we offer a level of reliability that gives customers real peace of mind.”
Investing in the Future with Komori
As part of their recent growth, Bootyman installed a new Komori GL637 with coater press — a move that’s already paying dividends.
“The new Komori GL637 offers faster makereadies and greater colour control,” Green notes. “It’s an ideal fit for the fast-paced food packaging market.”
The larger sheet size of the press has also brought real efficiency gains. “We can now get at least 20% more labels on larger sheets,” he adds. “The result is improved sheet numbers on the floor, and the jobs are certainly more consistent.”
The timing was ideal: the press installation coincided with the company’s relocation to a new facility. “Our previous presses gave us years of reliable service, but they were due for an overhaul. This upgrade has helped us take a big step forward in performance and reliability.”
For Bootyman, the Komori installation wasn’t just a technical upgrade — it was a strategic investment in a cost-effective, scalable future. With improved consistency and output, the team is better equipped to manage short lead times without compromising on quality.
Looking ahead, Bootyman also sees strong potential in Komori’s KP-Connect platform. Once integrated with their own MIS system, Tharstern, and fed with production data over time, it will deliver greater visibility and decision-making power through real-time analytics and shop floor data capture.
Vision for the Future
Bootyman has no intention of slowing down. Over the next five years, the company plans to increase its turnover by 50%, introduce additional shifts across all machinery, and expand its facility by a further 25%.
“This investment is about building capacity, yes — but also building smarter,” Green explains. “By combining better equipment, better data, and our combined team expertise, we’re laying the groundwork for sustainable, long-term growth. We want to be the go-to partner not just for high-quality print, but for reliability, responsiveness, and innovation at every stage of the packaging journey.”
In an industry where agility, speed, and quality are everything, Bootyman Print & Packaging is setting a new benchmark — one that’s future-proof, customer-focused, and built to last.
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